Introduction

Continuous education means different thing to different people. Some call it is getting higher degree, some call it professional training. No matter what it is understood for, one thing stood among all learn more by any means and for any purpose. Continuing education is migration and transition from academic world to the real world. The academy institutions teach us all fundamental foundation of our education discipline, weather be medicine, science, engineering, finance, you name it, but when step into the real world, it is all together a different scenario. Yes, we are equipped mentally and by educational training to tackle a problem in our profession. If we don’t know how to solve a problem, we Google it and get the information in an instant what we want. But that kind of information retrieval in the modern internet era is intermittent, specific in nature and does not help our profession in a very systematic manner. This is where the concept of continuing education comes into play.

This is a very fast world where information, technology and science change every minute. What we have learned in the academia will be outdated very soon if not already been so. To catch up with fast moving world, we must keep on learning as our own will or as a requirement to keep our professional knowledge up-to date for certification purpose. There are many options for doing so and they vary in terms of cost, timings, suitability to your career etc. We will discuss those in next paragraphs.

Modes of continuing Education

After we start our business or industrial career after the completion of academic education, we are presented with the following options and they all their pros and cons as follows:

  • On the job or in-house training – Normally, all employers, specially the large corporations, have a schedule set of training for newcomers. These courses are mostly generic in nature and do not focus on your job responsivity. This requires in-house expertise to mentor or transfer knowledge in systematic manner. Sometimes, in-house experts and trainers are retired or not available.
  • External public courses – Sometimes, the companies enroll the employees in public courses to help employees acquire skills required for a specific project. They are expensive for the employers and do not allocate budgets most of the time. Even they do, it is pool budget for a department and not everybody can attend public courses or conference etc.

An extension of this option is to hold onsite private course for a group of employees by an instructor who teaches the desired courses as public courses. This can reduce the travel expenses of employees. The disadvantages of this option are that employees being on site get disrupted all the time and training does not become very ineffective.

  • Selfstudy manuals or subject related books – This option is always available to all and any time, is also inexpensive for most part of it. However, it is slow process to gain additional skills and there is no interaction or real mentor to guide.
  • Online courses or eLearning – It is known by names and has many methods of delivery. It is all grouped under the common terminology of “distance learning meaning remote learning without human face-to-face interactions. It varied in methods like postal delivery of lectures, radio/television and now on online using the internet technology since the arrival world wide web (WWW) in 1991. This mode of continuing education took off to a 300 Billion industry today and helps all either got get academic degrees or professional certifications regardless of their industry.

Comparative cost of Continuous Education Options

 Let us take a case study and compare person student cost of all modes of continuous education. We consider the following cost model of continuous education options for a corporation for the training of 10 students.

  1. Number of students taking a course = 10
  2. Average Cost of 3 days’ public course fee + expenses = $4,000
  3. Average Cost of 3 days’ onsite course by external instructor = $1,600
  4. Self-study Course manual = $800
  5. Cost of eLearning course equivalent to 3 days’ public course = $1,200

This data is represented graphically in figure 1. We can see that threshold numbers of students for offsite versus onsite is only 4. Now this is only for one course curriculum and the cost of training for more students and for more curriculum will cost any corporation millions of dollars per year. The cost is recurring for movement of employees in and out or across of company or across departments. Self-study option may be least expensive, but it is considered practical from time management point of view.

Hence, eLearning option of continuing is very cost effective, sustainable and manages professional time efficiently. We can see that eLearning cost about 30% of the public courses.  That is a huge savings in terms of training cost for a corporation. For this reason alone, the market for eLearning industry is about 325 billion dollars as reported in the media [1]. Next, we will discuss what are the attributes of an eLearning curriculum and later illustrate with an actual eLearning curriculum, developed by the authors of this paper, for the downstream refining industry

Comparative Cost of CE Options

Figure 1 Comparative Cost of CE Options

Attributes of an eLearning Curriculum

We will next discuss the most common attributes and features of a typical eLearning curriculum in terms of platform, format, globalization, progressive eLearning mode and Drip schedule etc.

  • Platform – There are few options for eLearning curriculum that are offered in the learning industry. They can be either based on general platform like Thinkific, Teachable, uDemy etc. This option is not very flexible from customization and corporate branding point of view. Next option is to use WordPress plugins like LearnDash, lifterLMS, WP Courseware etc. This option gives more flexibility for customization to create a brand but is much more expensive compared to a universal platform because one to hire a team of professionals to create an eLearning system using the plugins and brand it to same look and feel as the corporate website. Some curriculum is also available on YouTube in the form of video but with no CE certification.
  • Format – An eLearning curriculum can have combination of pdf slides, PowerPoint slides, live narration with subtitle etc. Some curriculum have interactive format for users to interact and is more complex to develop. Subtitles help hearing impaired professional to learn as well just like others. The contents can be just textual or combination of texts and graphics. There are wide variation in the delivery methods of eLearning contents and depends the complexity of lessons and target students.
  • Progressive eLearning Mode – Just like a classroom learning, eLearning also follows a systematic method of teaching. That is the student must follow sequence of chapters /sub-chapters and lessons to complete in progressive manner and cannot advanced and skipped to gain knowledge in orderly fashion and earn certification at the end by completing an exam with passing grades. The progressive learning is linked with Drip schedule with payment plan for the curriculum as well. The lessons are released as the payments are made by the user for payment plan or subscription.
  • Globalization – An eLearning curriculum may be offered world-wide and hence must consider its globalization in terms of multi-lingual contents, audio and captions. As translation of contents and multi-lingual recording is very expensive, most curriculum offer in English or local language and use site language translation plugins or Google translator. Both methods of multi-language offerings of curriculum is very expensive and hence not offered most of the time.
  • Target Audience – The target for an eLearning curriculum can vary from Kinder Garden (KG) to professionals with higher degrees (PhD, M.D, MBA). They can also focus on their professional levels like executive management, managers, engineers, fresh graduate or employees etc. There is something for everybody in the eLearning world. The curriculum can be very simple and easy to follow or can be multi-levels courses and sub-courses. They also can vary in actual eLearning hours and/or actual duration for taking the courses.

An Example of eLearning Curriculum

 In this article we will illustrate all attributes and complexity of an eLearning system for downstream refining industry. There are two areas of operations in a refinery, known as onsite and offsite operations. Onsite operations refers to process units and offsite refers to tank’s farms, blending, oil movement etc. and is responsible for making final sellable products. The professional in the offsite area have a slow learning, lack of training opportunities and foster employee turn-over. There are very few or non-existent public courses to offer training opportunities of professionals working in the refinery offsite operations area.

As a result, refinery loose 4-45 million dollars every year because their employees are not skilled and have no prior experience in the area of offsite operations. Hence, eLearning academy to offer curriculum for this area of refinery operations. We will discuss an illustration of eLearning curriculum and see how offers training across all job levels and professional experiences.

MCOR (Manage, Control, Optimize and Reconcile) curriculum – There are four aspects of refinery offsite operations as shown in Figure-2. They are how to manage infrastructure, how to control manufacturing, how to optimize production and how to reconcile hydrocarbons [2]. Normally, each one these aspect would be offered as 3 days’ public course and their schedule, if available, is very erratic and not offered for many years by few instructors in the world.

Education in Downstream Oil Refining Industry

Figure-2 MCOR refinery Offsite Operations

These operational MCOR aspects of a refining industry affects all levels of professionals from top executives to fresh employee, but their need to learn is different at each level. Executives and managers need the general knowledge of the operations and technology to better equip them with technical background to budget projects to higher ups.

Hence, MCOR curriculum must have simpler and short yet effective curriculum for their needs. Figure-3 shows a set of eLearning curriculum for executives, manager and engineer. The engineer’s curriculum is further divided into three sub-courses for trainee, professional and engineer for progressive eLearning curriculum and learn as the engineers gets more hand-on job experience as shown in Figure-4.

A typical MCOR Curriculum Courses

Figure-3 A typical MCOR Curriculum Courses

The important feature of such a curriculum, shown in Figure-4, is that every professional with both management and technical responsibilities get the same exposure to all MCOR aspects of the refinery offsite operations. They exposure and details will vary from shorter and overview curriculum to more technically complex topics faced by the engineer in his daily work.

MCOR Curriculum Courses and Modules

Figure-4 MCOR Curriculum Courses and Modules

 It is important that the professionals are crammed with knowledge like in 3 days’ fact paced public courses and most of their knowledge retention is less than 60% by the time they go back to their routine. They don’t get opportunities to sync their newly learned skills with hands-on experiences in a timely fashion.

eLearning curriculum on the other hand is learn, practice and learn due to its progressive learning mode as shown in Figure-5. This is an example how a simple refresher course of 12 topics can be taken by all refinery professionals to start on a good ground before they enroll in a more extensive curriculum.

Flow of eLearning in a progressive mode

Figure-5 Flow of eLearning in a progressive mode

The actual learning hours and duration can vary from few hours to a year based on the time available to the enrollee as shown in Figure-6.  This extended learning period simulates learning in academic class-from environment but can be take any time of the day and on any device and stop and go manner. The professional review again any topic in any order after the certification and within the unlocked period as shown in Figure-6.

All topics are always available to the enrolee for subscription-based enrollment.

Figure-5 Flow of eLearning in a progressive mode

Conclusion

We have discussed in this paper that

  1. eLearning based continuous education is the current preferred mode of training their employees by most of the corporation regardless of the nature of their business.
  2. The typical cost of eLearning is 25-30% of equivalent to a publicly offered courses.
  3. There is not restriction on time of the day or device of employee’s choice to take the courses.
  4. Progressive learning benefits the employee maximum in learn, practice and learn more mode.
  5. Course certification gives employer assurance of their investment and ROI.
  6. Employees can start from simpler curriculum and build their skill sets by progressing to higher levels of curriculum again in a progressive learning mode.

References 

  1. https://www.forbes.com/sites/tjmccue/2018/07/31/e-learning-climbing-to-325-billion-by-2025-uf-canvas-absorb-schoology-moodle/#33d36a9b3b39
  2. https://www.oms-eLearning-Academy.com

Introduction

Continuing education or employee training is an option that any employer cannot and should not ignore its both short term and long term impact on the work force development. In an era of downward spiraling oil price,  experienced staff either retire or are involuntarily pushed out to save man-power cost and replaced with relatively fresh and inexperienced graduates. The problem is although new hires are technologically current and bring a fresh air but lack over-all perspective for the business processes. Typically, it takes 3-4 years before the business can reap benefits from fresh hires. This period may be longer if the business does not have a comprehensive training program in place to develop its work force. Hence, it is important to develop a strategic training program to develop skills for new and old work force alike. It is not a disputed fact that time and money spent in the development of work force has a quick payback period.

In this article, we will discuss various types of training options available in the market place, their advantages, costs and economics.  In the end, we will also discuss what and how does our company, Offsite Management Systems LLC (OMS), offers training and webinars for the development of professionals working in the refinery offsite operations.

Training Options

1. Classroom Offsite Public Training– These are courses offered publicly by training institutions, industry experts, DCS vendors and system integrator on topics related to oil and gas industry. The pros and cons of this options are as follows:

Pros

  • The courses offered in the market place are varied in contents, duration and industry and process specific.
  • The offsite location helps the attendees to focus on learning undisturbed .
  • Since the attendees may represent different industry or different business in the same industry, there is lots of interactions and discussion to stimulate learning of different perspectives. For example, in my OMS course on blending, oil /fuels traders wanted to know how can he one be sure of the quality of gasoline that he is buying.
  • Attendees may have different job responsibilities, thereby sharing their objective and experience on the course topics. For example, blending manager may have different perspective to learn than the blending engineer.
  • The instructor is usually highly qualified and experienced to teach the course and bring a new and unbiased perspective to the contents, which is highly beneficial to attendees’ learning environment.

Cons

  • The courses are offered at fixed schedule, inflexible location.
  • The course of interest may not be available at all in the market as public course.
  • The course may be cancelled if not enough registrants signup for the course
  • It may be expensive to add travel, lodging and boarding cost above the course fee and may be typically run into 5-6K$/person
  • Time off from the office and/or work assignments may not always be possible and may require keeping in touch with office thereby hindering the learning experience
  • Many employees cannot attend the public courses at same time due to budget and required time-off from work assignments constraints

2. Classroom On-site Private TrainingAt times it becomes prohibitive for a company to send their employees to an offsite public course due to time and budget constraints, inadequate quality of course contents and not available just when needed, etc.     Another option to eliminate or minimize these cons of the publicly offered courses is to select and invite the industry recognized instructor to teach the course at company’s promise on selected schedule. However, this approach also has its own following pros and cons.

Pros

  • The private training course can be scheduled as desired based on availability of company staff to attend
  • Since the instructor comes on-site, added expenses for the employees’ travel, lodging and boarding can be avoided, thereby making this option cost effective for the company
  • All attendees being from the same company or site can share their common problems and have more educational experience as well as discuss the issues openly without any hesitation.
  • All job related emergencies can be attended to, if needed
  • Management can get first-hand assessment of the instructor’s expertise and teaching skills
  • As shown later in this article, the training cost of on-site training is about 50% lower for same number of attendees

Cons

  • This option is cost effective only if 5-6 employees on average are assigned to attend the course on-site. This may always not be possible to spare so many employees from their work assignments.
  • There will be some additional travel expenses involved if on-site training is arranged also for employees from other business units.   For example, an oil corporation may arrange on-site training courses for 1-2 employees from each of other refineries. This would require other out-of-state employees travel to training venue
  • Requires co-ordination of  schedule, training facility setup and selection of instructor/course contents by the employer.

3. Interactive Computer Training This category of training can include all computer based courses with or without internet connection and are usually referred to as Computer Based Training (CBT), Blended Learning, Interactive learning etc. This type of training is for most parts specifically focused to either a specific software or a business process. Blending learning usually comprises of two parts, Performance support using SharePoint portal and eLearning which is interactive and comprises of quizzes, tests and certification steps.  OMS has managed a blended learning project for Shell oil products for Invensys’ (Now Schneider) Oil Movement Management (OMM) and Tanks Information System (TIS) which contained Share point Portal for performance Support and eLeaning for interactive training and certification Portal for planner, operator and yield accountant. Click here for its project profile.

Pros

  • Inexpensive than classroom training as discussed earlier
  • There is no travel involved
  • Training can be taken as and when suited and as often as needed
  • Personal training environment on own computer
  • Can be used as on the job certification and continuing education
  • Highly modularized on software, processes and technology
  • Usually completes in 3-4 hours

Cons

  • There is no interaction as there is no teacher or other students
  • Does not cover industry domain which is covered in 3-5 days in-person courses
  • Learning is not concentrated and is intermittent requiring repeats to review what was learned earlier
  • Requires hardware, software and OS which is compatible with the learning software
  • Some learner may not be computer literate and may hesitate to take this kind of training option

Blended eLearning

4. Self-study Training Almost all in-person training have training manuals which includes all slides or presentations delivered by the instructor in classroom and the learner can take them home as part of course fee for later reference purpose. However, some instructors make these manuals available online for purchase and download. This manual can be used for self-paced study as and when required and annotate notes for follow-ups later. Sometimes, instructors also offer Q&A and clarifications by emails.

Pros

  • Least expensive training option
  • Self-paced study of full classroom training content
  • Does not need computer so even computer illiterate person can also be trained
  • Work assignments are not compromised as it is self-paced learning mode

Cons 

  • No interaction with the instructor or other students
  • Certification or compliance report may not be possible as there is no external tests
  • Materials in the manual may be outdated and/or have errors
  • Lack of motivation to learn on own and can take a very long time to complete.
  • Self-study success rate is very low

Economics

Just to complete the story, I used average industry data for the cost of attending training by all of the options discussed in this paper. The basic assumption was an average class size of 15 and average expenses for travel, lodging, boarding, local transportation and incidentals, all collected from the author’s personal experience and offerings. We can see from the chart below that break-even point for onsite training is about 5 students to be economical over off-site training courses. Other modes of non-classroom learning, as expected, have lower cost per student than classroom learning mode.

Training Options ComparisonOnsite vs Offsite Comparison

Strategic Training Curriculum for Refinery Offsite Operations

OMS Classroom Training Courses – OMS has developed and offers offsite and onsite strategic training curriculum in a series of three courses, recommended to attend in sequence over a period of 12-16 months to develop new skills for professional working in the refinery offsite operations such as crude and fuels blending, oil movement, tank farm and linear / non-linear programming applications.  Each of the course in series focuses individually on 1-Management, 2-Control, 3-Optimization and 4- Reconciliation of refinery offsite operations.  The following courses are offered publicly around the world in alliance with various training institutions or by OMS themselves. Please click on each course title below to view its agenda, schedule and who should attend and also to register for next upcoming course.

Slide One

OMS Online Webinars – OMS has conducted following online webinars on topics of interests to professionals working in the refinery offsite operations. These webinars can be viewed online or downloaded with audio-video slides. Please click here to explore past OMS webinars or view next upcoming webinar.

  1. How to Benchmark the State of a Refinery’s Fuels Blending System?
  2. Hydrocarbon Management and Reconciliation in a refinery
  3. Strategic Management and Automation of Refinery Offsite Operations
  4. Models based predictions of tank qualities reduce lab operational cost
  5. Strategic Fuels Blending Management and Technology
  6. Design of Fuel Blend header
  7. How to identify and reconcile fuels blending errors ?
  8. Applications of linear and Non-linear Programming in the Refining Industry
  9. Tank farm Management
  10. The Management and Automation of OM&S in a Refinery

OMS Self-Study Training Manuals – OMS training courses manuals (Click Here) and webinar audio/video with webinars slides can be downloaded here.

About the author

IMG_2005Dr. Agrawal has advanced degrees in Chemical Engineering from I.I.T’s (Mumbai, India and USA). He has 30+ years of experience at senior technical / management positions with international companies and has successfully managed and executed many advanced refinery offsite operation automation projects in numerous countries. He has published and presented 30+ papers in international publications and conferences in the areas of refinery offsite operations automation. He has also acted as a consultant to a number of refining and process industries worldwide, and delivers training seminars in the areas of his expertise.

References

    1. https://smallbusiness.chron.com/importance-training-development-workplace-10321.html
  1. https://www.digitalchalk.com/blog/pros-and-cons-of-elearning
  2. https://learningnetwork.cisco.com/blogs/vip-perspectives/2012/10/27/ccda-self-study-vs-instructor-lead-class

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